Introduction
Background ¡¡Chlorodifluoromethane
(R-22 or HCFC-22) has been used as a refrigerant
in various refrigeration, indus-trial cooling, air
conditioning, and heating applica-tions for over
five decades. The low ozone depletion potential of
R-22 compared to CFC- 11 (chloro-fluorocarbon 1 l)
and CFC-12 and its excellent refrigerant
properties have helped facilitate the transition
away from CFCs. However, R-22 will be phased out
in the first quarter of the 21 st century. In
preparation for this phaseout, DuPont offers Suva®
407C and Suva® 410A, environmentally acceptable
alternatives to R-22.
Suva® 407C and Suva® 410A Refrigerant
Descriptions ¡¡Suva® 407C is a
non-ozone-depleting blend of three
hydrofiuorocarbon (HFC) refrigerants. It exhibits
performance characteristics similar to R-22.
Suva®410A is a non-ozone-depleting blend of two
HFC refrigerants. It exhibits higher pressures and
refrigera-tion capacity than R-22.
The compositions of Suva® 407C and Suva® 410A
are as follows:

¡¡Because Suva® 407C and Suva® 410A are mixtures
ofHFCs, they have zero ozone depletion
potential.
¡¡Table 1 lists the chemical
names and formulae of the components that make
up Suva® 407C and Suva®410A.
Uses ¡¡Suva®
407C refrigerant performs similarly to HCFC-22
under evaporator temperatures ranging from -7 to
10~C (20 to 50~F). It is designed for use in new
equipment and as a service refrigerant for
existing HCFC-22 air conditioner and heat pump
equipment.
¡¡Suva® 410A is intended for use in new air
condition-ing applications that have traditionally
been serviced by HCFC-22. Many other applications
are also possible such as medium and low
temperature refrig-eration. Due to the
significantly higher pressures that Suva® 410A
exhibits compared to HCFC-22, a typical compressor
designed for HCFC-22 cannot be used with Suva®
410A.
¡¡Table 2
shows theoretical performance of Suva®407C,
Suva® 410A, and HCFC-22. Suva® 407C exhibits
similar performance to HCFC-22, while Suva®
410A gives significantly higher pressures and
refrigeration capacity.
Physical
Properties
¡¡General physical properties for Suva® 407C
and Suva® 410A are shown in Table 3. The pressure-enthalpy
diagrams for Suva® 407C are shown in Figures 1 and Figures 2.
¡¡Additional physical property data may be found
in other DuPont publications. Bulletin ART-26
contains viscosity, thermal conductivity, and heat
capacity for the liquid and vapor phases of
Suva®407C. Bulletin ART-31 contains viscosity,
thermal conductivity, and heat capacity for the
liquid and vapor phases of Suva® 410A.
Thermodynamic properties booklets are also
available for Suva® 407C and Suva® 410A in both
English and metric units.
Chemical/Thermal
Stability Stability with
Metals ¡¡Stability tests for refrigerants
with metals are typically performed in the
presence of refrigeration lubricants. This test is
run in sealed glass tubes at temperatures much
higher than those encountered in refrigeration and
air conditioning systems and is therefore referred
to as an accelerated aging test. Results of sealed
tube stability tests for HCFC-22/mineral oil and
alkyl- benzene lubricants have shown long-term
stability in contact with copper, steel, and
aluminum. And the tact that HCFC-22/mineral oil
and alkylbenzene systems have been performing in
the field in air conditioner and refrigeration
systems for the last 50 years verifies the results
from these stability tests. Polyol ester
lubricants (POEs) are among the pro-posed
lubricants for use with Suva® 407C and Suva®410A.
Therefore, stability tests of these refrigerants
with POEs and metals were performed.
¡¡The test method followed was generally the
same as ASHRAE 97 with several minor
modifications. A 3-mL volume of
refrigerant/lubricant solution was heated in the
presence of copper, steel, and aluminum coupons in
an oven for 14 days at 175~C (347~F) or 200~C
(392~F) for 14 days. Both the neat refrigerant and
a mixture of lubricant and refrigerant (50/50
volume ratio) were tested. Stability and visual
ratings were obtained on both the liquid solutions
and the metal coupons after the designated
exposure time. The stability ratings range from 0
to 5, with 0 being the best and 5 being the worst.
Visual ratings indicate how the metal or
refrigerant or lubricant/refrigerant solution
appeared to a visual inspection. A rating of "0"
indicates no perceptible change in appearance. Any
perceptible change of color, clarity, or surface
finish changes the rating to "1 ." Mixtures of CFC
refrigerants and conventional mineral oils
generally get a rating of "3," which is the limit
of acceptability. The new refrigerants and
lubricants must outperform those being replaced in
order to be considered acceptable.
¡¡After the visual ratings were obtained, sample
tubes were opened, and the lubricant and refrigerant
were analyzed. The lubricant was typically checked
for halide content and breakdown products, while
the refrigerant was examined for the presence
of decom-position products. Table 4 summarizes the
data from these sealed tube stability tests for
Suva® 407C and Suva® 410A and various
commercial POE lubricants. Stability and visual
ratings are listed for the neat refrigerant, the
lubricant/refrigerant solution, and the three
metals that were present in the lubricant/ refrigerant
solutions. Samples were analyzed for decomposition
products in most cases. Typical level measurements
for decomposition products, if they are detected,
are in the low parts per million (ppm) range.
The results obtained from
these sealed tube stability tests for Suva®
407C/POEs and Suva® 410A/POEs indicate acceptable
chemical stability in the presence of common
metals used in refrigeration and air conditioner
systems.
Note: Lubricant/refrigerant combinations
shown throughout this report are for purposes of
comparing and illustrating the stability and
compatibility of different lubricants with Suva®
refrigerants. No recommendation is made or
implied. Contact your equipment manufacturer for
the recommended lubricant for use with Suva®
refrigerants.
Thermal Decomposition ¡¡Like HCFC-22,
Suva® 407C and Suva® 410A refriger- ants will
decompose when exposed to high tempera- ture or
flame sources. Decomposition may produce toxic and
irritating compounds, such as hydrogen fluoride.
The decomposition products released will irritate
the nose and throat. Therefore, it is important to
prevent exposure to decomposition products by
following DuPont Material Safety Data Sheet (MSDS)
recommendations for handling.
Compatibility Concerns If HCFC-22and Suva®
Refrigerants Are Mixed ¡¡HCFC-22 and Suva®
refrigerants are chemically compatible with each
other. This means they do NOT react with each
other and form other compounds. However, when
these refrigerants are mixed by accident or
deliberately, they will form mixtures that can be
difficult to separate. Mixtures of HCFC-22 and
Suva® refrigerants cannot be separated in on-site
recycle machines or in typical facilities of an
off-site reclaimer. These mixtures will have to be
disposed of by incineration.
¡¡Also, mixtures of HCFC-22 and Suva® 407C or
Suva®410A refrigerants will have performance
properties different than either refrigerant
alone. Therefore, we do not recommend mixing
HCFC-22 and Suva®refrigerants in any system.
Materials Compatibility
¡¡Because Suva® refrigerants will be
used in many different applications, it is
important to review materials of construction for
compatibility when designing new equipment,
retrofitting existing equip-ment, or preparing
storage and handling facilities. The following
compatibility data is for Suva® 407C and Suva®
410A with some elastomers and plastics commonly
found in air conditioning and refrigeration
systems.
Compatibility with
Elastomers
¡¡Compatibility results are listed in Table 5 for HCFC-22 neat,
Suva® 407C neat, and Suva® 407C/ polyol
ester lubricant mixture, in the presence of elastomers.
Table 6 presents similar
data for Suva® 410A. It should be recognized
that these data reflect compatibility in sealed
tube tests, and that refrigerant compatibility
in real systems can be influenced by the actual
operating conditions, the nature of the poly-
mers used, compounding formulations of the poly-
mers, and the curing or vulcanization processes
used to create the polymer. Polymers should always
be tested under actual operating conditions before
reaching final conclusions about their suitability.
The ratings shown in Tables 5 and Table 6 are based on. samples
of each elastomer subjected to aging in a sealed
tube in the presence of the refrigerant and lubricant.
For the neat refrigerant (both HCFC-22 and Suva®
refrigerant), the aging occurred for two weeks
at room temperature. For the Suva® refrigerant/polyol
ester lubricant mixture, aging occurred for two
weeks at 100'C (212'F). Physical properties of
the sample elastomers were measured before and
after aging.
Compatibility with
Plastics
¡¡Compatibility results are listed in Table 7 for R-22 neat,
Suva® 407C neat, and Suva® 407C/polyol
ester lubricant mixture, in the presence of plastics.
Table 8 presents similar
data for Suva® 410A. It should be recognized
that these data reflect compat-ibility in sealed
tube tests, and that refrigerant com-patibility
in real systems can be influenced by the actual
operating conditions, the nature of the poly-mers
used, and the compounding formulations of the
polymers. Polymers should always be tested under
actual operating conditions before reaching final
conclusions about their suitability.
¡¡The ratings shown in Table 7 and Table 8 are based on samples
of each plastic subjected to aging in a sealed
tube in the presence of the refrigerant and lubricant.
For the neat refrigerant (both HCFC-22 and Suva®refrigerant),
the aging occurred for two weeks at room temperature.
For the Suva® refrigerantJpolyol ester lubricant
mixture, aging occurred for two weeks at 100'C
(212'F). Physical properties of the sample plastics
were measured before and after aging.
¡¡Refrigerant comes in contact with the motor
windings in hermetic and semi-hermetic
compressors. As a result, the motor materials must
be compatible with the refrigerant and lubricant
used in the system. Equipment manufacturers have
tested the compatibil-ity of their motor materials
with Suva® refrigerants£¬and polyol ester
lubricants. Be sure to check with the manufacturer
of your equipment before using Suva®refrigerant in
any hermetic or semi-hermetic compressor.
Compatibility with Desiccants ¡¡In
refrigeration systems, keeping the refrigerant and
lubricant free of moisture is very important.
Dryers filled with moisture-absorbing desiccant
are typically used to prevent moisture
accumulation. The XH-6 desiccant produced by UOP
is typically used for R22. While this desiccant,
as well as UOP's XH-9, is compatible with Suva®
407C and Suva® 410A, both desiccants will absorb
R32. The XH-11 desiccant from UOP is compatible
with Suva® 407C and Suva®410A and will exclude
R32. Sporlan~ and Alco offer solid core driers
that are compatible with Suva® 407C and Suva®
410A.
Refrigeration
Lubricants ¡¡Most compressors require
a lubricant to protect internal moving parts. The
compressor manufacturer usually recommends the
type of lubricant and proper viscosity that should
be used to ensure acceptable operation and
equipment durability. Recommenda-tions are based
on several criteria, which can include: +
lubricity + lubricant/refrigerant
solubility + lubricant/refrigerant
miscibility + compatibility with materials of
construction + thermal stability and
compatibility with other lubricants ¡¡It is
important to follow the manufacturer's
recom-mendations for lubricants to be used with
their equipment. ¡¡Lubricant return to the
compressors is very important as well. One factor
that affects this is the liquid-phase
lubricant/refrigerant miscibility, particularly at
evaporator temperatures. Miscibility is the
ability of two liquids to mix and form a single
liquid phase--similar to water and alcohol.
Ideally, the lubricant/refrigerant pair have
sufficient miscibility or mutual solubility to
allow the lubricant to flow with the liquid
refrigerant and return to the compressor. Even if
the lubricant/refrigerant pair are not miscible
(two liquid phases form) in the evaporator, they
may still have some degree of solubility.
Solubility of refrigerant in lubricant lowers
lubricant viscosity, which helps it flow through
the evaporator and return to the com-pressor. This
is why many refrigeration systems can operate
properly, even though the lubricant and
refrigerant are immiscible (yet partially soluble)
at evaporation temperatures. Other factors, such
as refrigerant vapor velocity and system geometry,
play key roles in lubricant return. Overall, it is
important to note that lubricant/refrigerant
miscibility is helpful, but not necessarily
essential for proper system operation. ¡¡Note
that HCFC-22/mineral oil and HCFC-22/alkylbenzene
liquid phase miscibility are listed for reference.
In general, HCFC-22 and mineral oil are miscible
over most of the expected ranges of operat-ing
conditions for normal air conditioning and high to
medium temperature operation. HCFC-22 and
alkylbenzene are miscible over a much wider range
of temperatures. Miscibility is generally believed
to aid lubricant return to the compressor.
Therefore, it may be desirable in a retrofit of an
existing system of this type to use a miscible
lubricant with Suva® HFC refrigerants. In general,
Suva® HFC refrigerants such as Suva® 407C and
Suva® 410A are miscible with polyol ester
lubricant and immiscible with alkylbenzene and
mineral oil lubricant. Another important point is
that residual mineral oil or alkylbenzene left in
a refrigeration system after a retrofit to any HFC
refrigerant is performed decreases the
lubricant/refrigerant miscibility. This is one of
the reasons why three oil changes are generally
recom-mended when a system is being converted or
retrofit to use HFC refrigerants and POE
lubricants.
¡¡Table 9
lists the liquid phase miscibility of Suva®407C
and Suva® 410A refrigerants with multiple
lubricants. The miscibility is determined by several
factors: the relative amounts of refrigerant and
lubricant
present, the temperature, the chemical makeup of
the lubricant and of the refrigerant, and the
viscosity of the lubricant. The table shows the
tem-perature range over which several different
composi-tions of refrigerant and lubricants are
fully miscible.
¡¡Compressor and equipment manufacturers are
testing and recommending lubricants for use in
their equip-ment with Suva® 407C and Suva® 410A
refrigerants. There will be continuing research
and development of new lubricants by the equipment
manufacturers in years to come.
Therefore, we strongly recommend that
you review your system lubricant needs with the
equipment manufacturers before any unit
installation or retrofit to Suva® 407C or
Suva®410A refrigerant.
Safety
Inhalation Toxicity
¡¡Suva® 407C and Suva® 410A refrigerants
pose no acute or chronic hazard when handled in
accordance with DuPont recommendations and when
exposures are maintained at or below recommended
exposure limits, such as the DuPont Acceptable
Exposure Limit (AEL) of 1000 ppm. An AEL is an
airborne exposure limit established by DuPont that
specifies time-weighted average (TWA) airborne
concentrations,usually 8 hr, to which nearly all
workers may be repeatedly exposed without adverse
effects. In practice, short-term exposures should
not exceed three times the established exposure
limit for more than a total of 30 min during a
workday.
¡¡The exposure limits of 1000 ppm for Suva® 407C
and Suva® 410A refrigerants are the same level as
the Threshold Limit Value (TLV) established for
HCFC-22. However, like HCFC-22, inhalation
exposure above the recommended exposure limit to
the vapors of Suva® 407C or Suva® 410A
refrigerants may cause human health effects that
can include temporary nervous system depression
with anesthetic effects such as dizziness,
headache, confusion, loss of coordination and even
loss of consciousness. If you experience any of
the above initial symptoms, move to fresh air and
seek medical attention as a precaution. Gross
overexposure may be fatal.
Cardiac Sensitization ¡¡An effect that
occurs with most hydrocarbons and halocarbons at
high concentrations is that the human heart can
become sensitized to adrenalin (cardiac
sensitization.) This can lead to cardiac
irregularities such as irregular pulse,
palpitations, inadequate circulation, and even
cardiac arrest. The likelihood of these cardiac
problems increases if you are under physical or
emotional stress (due to the potential for
increased amounts of adrenalin in your system).
Suva® 407C and Suva® 410A refrigerants can cause
cardiac sensitization at inhalation levels well
above the recommended exposure limit, but the
effect level varies from person to person. If you
experience any of the above symptoms of cardiac
sensitization, move to fresh air and seek medical
attention as a precaution. Gross overexposure may
be fatal.
¡¡As part of treatment for cardiac
sensitization, DO NOT treat the patient
with catecholamines such as adrenaline, because
these drugs could increase the risk of cardiac
problems.
Skin and Eye Contact ¡¡Always wear
protective clothing when there is a risk of
exposure to liquid Suva® 407C or Suva® 410A
refrigerants. In liquid form, Suva® 407C and
Suva®410A refrigerants can cause frostbite. Where
splash-ing of liquid refrigerant is possible,
always wear eye protection. If skin or eyes are
splashed with liquid Suva® 407C or Suva® 410A
refrigerant, flush area with lukewarm water (do
not use hot water). If frostbite has occurred,
call a physician. If eyes are splashed,
immediately flush with plenty of water for at
least 15 min. Call a physician.
Spills or Leaks ¡¡It' a large release
of vapor occurs, such as from a large spill or
leak, the vapors may concentrate near the floor or
in low spots and displace the oxygen avail-able
for breathing. This could cause suffocation. When
a large spill or leak occurs, always wear
appropriate respiratory and other personal
protective equipment. Evacuate everyone from the
area until it has been ventilated. Use blowers or
fans to circulate the air at floor level. Do not
reenter the affected area unless you are equipped
with a self-contained breath-ing apparatus.
Nonflammability ¡¡Nonflammability is
an essential requirement for refrigerants used in
the air conditioning industry. Although HFC-32 is
a flammable compound, Suva®407C and Suva® 410A
refrigerants are formulated such that they remain
nonflammable during shipping, handling, storage,
use, and if they leak from a unit. Suva® 407C and
Suva® 410A refrigerants are classi-fied as A 1/Al
refrigerants by ASHRAE. Also, Suva®407C and Suva®
410A refrigerants have been con-firmed as
practically nonflammable (the same as R-22) by
Underwriters Laboratories, Inc. (USA) and both are
on their list of recognized refrigerants.
Combustibility of Suva® 407C and Suva®
410A ¡¡Both Suva® 407C and Suva® 410A have
been confirmed as nonflammable at atmospheric
pressure at temperatures up to practical limits
accepted by Underwriters' Laboratories. However,
tests have shown that some hydrogen-containing
fluorocarbons which are not flammable at
atmospheric pressure can become combustible at
elevated pressures in the presence of large
quantities of ail'. HCFC-22 and HFC-134a have this
characteristic.
¡¡Suva® 407C and Suva® 410A have not been tested
for combustibility at elevated pressure in the
presence of large quantities of air, but Suva®
407C contains HFC-134a and both Suva® 407C and
Suva® 410A contain a flammable component, HFC-32.
The presence of these chemicals suggests that
Suva® 407C or Suva®410A are likely to have the
tendency for elevated-pressure combustibility
described above. Therefore, Suva® 407C or Suva®
410A should not be mixed with air for leak
testing. In general, neither product should be
used or allowed to be present with high
concen-trations of air above atmospheric pressure.
Air Monitors and Leak Detection
¡¡Service personnel have used leak
detection equipment for years when servicing
equipment. Leak detectors exist not only for
pinpointing specific leaks, but also for
monitoring an entire room on a continual basis for
the absence of oxygen or presence of refrigerant.
There are several reasons for leak pinpointing or
area monitoring, including: conservation of
refrigerants,protection of valuable equipment,
reduction of fugitive emissions, and protection of
employees.
¡¡Prior to the purchase of a detector or
monitor, make sure you consider your requirements
or criteria for the monitor such as sensitivity,
detection limits, and selectivity.
Types of Detectors ¡¡Using
selectivity as a criteria, leak detectors can be
placed into one of three categories: nonselective,
halogen-selective, or compound-specific. In
general, as the specificity of the monitor
increases, so does the complexity and cost. Other
methods used to find leaks are to add fluorescent
additives to the system or coat the suspect area
with a soapy-water solution and look for soap
bubbles.
¡¡A detailed discussion of leak detection is
given in bulletin ARTD-27A.
Nonselective Detectors ¡¡Nonselective
detectors are those that will detect any type of
emission or vapor present, regardless of its
chemical composition. These detectors are
typically quite simple to use, very durable,
inexpensive, and usually portable. However, their
inability to be calibrated, long-term drift, lack
of selectivity, and lack of sensitivity limit
their use for area monitoring.
Halogen-Selective
Detectors ¡¡Halogen-selective detectors use
a specialized sensor that allows the monitor to
detect compounds contain-ing fluorine, chlorine,
bromine, and iodine without interference from
other species. The major advantage of such a
detector is a reduction in the number of "nuisance
alarms"--false alarms caused by the pres-ence of
some compound in the area other than the target
compound. ¡¡These detectors are typically easy
to use, feature higher sensitivity than the
nonselective detectors (detection limits are
typically <5 ppm when used as an area monitor
and <0.05 oz/yr when used as a leak pinpointeD,
and are very durable. In addition, due to the
partial specificity of the detector, these instru-
ments can be calibrated easily.
Compound-Specific Detectors ¡¡The most
complex detectors, which are also the most
expensive, are compound-specific detectors. These
units are typically capable of detecting the
presence of a single species without interference
from other compounds.
Fluorescent Additives ¡¡Fluorescent
additives have been used in refrigeration systems
for several years. These additives, invisible
under ordinary lighting, but visible under
ultraviolet (UV) light, are used to pinpoint leaks
in systems. The additives are typically placed
into the refrigeration lubricant when the system
is serviced. Leaks are detected by using a UV
light to search for additive that has escaped from
the system. The color of the additive when
subjected to UV light is normally a bright green
or yellow and is easily seen.
¡¡As a leak pinpointer, fluorescent additives
work very well, because large areas can be rapidly
checked by a single individual. And, the recent
introduction of battery-powered UV lights has made
this task even simpler. Leak rates of less than
0.25 oz/yr can be found with the additives. The
only drawback to the use of additives is that some
areas may be visually unobservable due to cramped
spaces.
¡¡One cautionary note concerning the use of
fluorescent additives: the compatibility of the
specific additive with the lubricant and
refrigerant should be tested prior to use. For
detailed information about which lubricants and
refrigerants have been tested with which
additives, contact the fluorescent additive
manufacturers.
Storage and
Handling Shipping Containers in the
U.S. ¡¡Suva® 407C and Suva® 410A refrigerant
blends are liquefied gases. According to the U.S.
Department of Transportation (DOT), a nonflammable
compressed gas is defined as a nonflammable
material having an absolute pressure greater than
40 psi at 21'C (70'F) and/or an absolute pressure
greater than 104 psi at 54'C (130'F).
¡¡The appropriate DOT designations for both
Suva®407C and Suva® 410A are as follows: Proper
shipping name for Suva® 410A: Liquefied Gas,
N.O.S. (contains difluoromethane and
pentafluoroethane)
¡¡Proper shipping name for Suva® 407C: Liquefied
Gas, N.O.S. (contains difiuoromethane,
penta-fluoroethane and
1,1,1,2-tetrafluoroethane)
¡¡Hazard class: Nonflammable Gas UN/NA no.:
UN3163
¡¡Three different types of containers can be
used to ship Suva® 407C; their water capacity,
dimensions, and DOT specifications are provided in
Table 10.

¡¡The 30 lb cylinder, known as a Dispose A
Can~(DAC), fits into a box that measures 10 x 10 x
17 in. "Dispose A Can" is the DuPont registered
trade name for this type of single-use container.
The DAC valve will be standard for Suva® 407C.
¡¡Three different types of containers can be
used to ship Suva® 410A; their water capacity,
dimensions, and DOT specifications are provided in
Table 11.

Bulk Storage Systems ¡¡DuPont can
supply storage systems to its Suva® 407C and Suva®
410A customers. The systems are prefabri-cated,
tested, and ready to install on-site. The units
are designed to optimize economy, efficiency, and
safety in the storage and dispensing of Suva® 407C
or Suva®410A. The delivered systems include all
components, such as storage tanks, pumps, piping,
valves, motors, and gauges, as an integrated unit.
All systems are equipped with the DuPont
Fluorochemical Emission Elimination Delivery
(FEED) system to preventemissions during
deliveries and with dual pumps to provide an
installed spare. The units are skid-mounted and
require only placement on a concrete pad and
connection to electrical and process systems.
¡¡A typical bulk storage system is shown in Figure 3.
¡¡Your DuPont Marketing Representative can
arrange for guidance on site selection, purchase,
installation, start-up, and maintenance.
Converting Bulk Storage Tanks from HCFC-22
to Suva® 407C or Suva® 410A ¡¡Before
switching from HCFC-22 to Suva® 407C or 410A, the
existing storage equipment must be checked to
verify that it is adequate. Storage tanks built to
the specifications of the American Society of
Mechanical Engineers (ASME) Pressure Vessel Code
are required to have a metal nameplate indicating
each tank's maximum allowable working pressure
(MAWP). The rating must be 285 psig (2065 kPa abs)
or higher for Suva® 407C service. The rating must
be 400 psig (2857 kPa abs) or higher for Suva®
410A service. The set pressure and capacity of the
relief devices on the top of the tanks must also
be verified and changed, if necessary.
Note: Most bulk storage tanks currently
in service for HCFC-22 are NOT suitable for Suva®
407C or Suva®410A due to an inadequate pressure
rating.
¡¡We recommend that storage tanks be completely
emptied of all HCFC-22 liquid and vapor before
introducing Suva® 407C or Suva® 410A. In general,
converting a storage tank from HCFC-22
requires: 1. Removing HCFC-22 from the storage
tank, lines and equipment. 2. Evacuating the
storage tank to 25 in of mercury vacuum (16.7 kPa
abs) and ¡¡purging with com- pressed dry
nitrogen. 3. Making necessary repairs to the
tank after initial evacuation and purging. 4.
Repeating step 2 until HCFC-22 and moisture
analyses are within acceptable ¡¡limits. 5.
Refilling system with the appropriate refrigerant
(Suva® 407C or Suva® 410A).
¡¡The preceding is a simplified outline of what
is actually a lengthy procedure. Your DuPont
Marketing Representative can assist in obtaining
the equipment, instrumentation, and technical
assistance to safely and effectively make the
conversion.
Material Compatibility Concerns ¡¡Most
metal components suitable for use with HCFC-22 are
also compatible with Suva® 407C and Suva®410A,
including standard types of carbon steel,
aluminum, and copper. Some elastomeric or
non-metallic components suitable for HCFC-22 may
not be adequate. Therefore, all elastomeric or
nonmetallic components throughout the system must
be identified and their compatibility with Suva®
407C or Suva®410A verified. See Material
Compatibility section. For complete reliability,
any component that cannot be properly identified
should be replaced.
¡¡In a fluorocarbon storage system, elastomers
are most commonly found in: + Packing and seats
of manual valves + Pressure-relief device
seats + Flange and manway gaskets +
Mechanical pump seals + Wet-end pump gaskets
and O-rings + Filter O-rings + Sight-flow
indicator gaskets + Back-pressure regulator
diaphragms and O-rings
Handling Precautions for Suva®
407C and Suva® 410A Shipping
Containers ¡¡The following rules for
handling Suva® 407C and Suva® 410A containers are
strongly recommended: + Use personal protective
equipment, such as side shield glasses, gloves,
and safety shoes when handling containers. +
Avoid skin contact with liquid Suva® 407C or Suva®
410A, because it may cause frostbite. + Never
heat a container to a temperature higher than 52'C
(125'F). + Never apply direct flame or live
steam to a con- tainer or valve. + Never refill
disposable cylinders with anything. The shipment
of refilled disposable cylinders is prohib-ited by
DOT regulations. + Never refill returnable
cylinders without DuPont consent. DOT regulations
forbid transportation of returnable cylinders
refilled without DuPont authorization. + Never
use a lifting magnet or sling (rope or chain) when
handling containers. A crane may be used when a
safe cradle or platform is used to hold the
container. + Never use container for rollers,
supports, or any purpose other than to carry Suva®
407C or Suva® 410A. + Protect containers from
any object that will result in cut or other
abrasion in the surface of the metal. + Never
tamper with the safety devices in the valves or
containers. + Never attempt to repair or alter
containers or valves. + Never force connections
that do not fit. Make sure the threads on the
regulators or other auxiliary equipment are the
same as those on the container valve outlet. +
Keep valves tightly closed, and valve caps and
hoods in place when the containers are not in
use. + Store containers under a roof to protect
them from weather extremes. + Use a vapor
recovery system to collect Suva® 407C and Suva®
410A vapors from lines after unloading a
container.
¡¡Table 12
Recovery, Reclamation, Recycle,
and Disposal Recovery ¡¡Recovery
refers to the removal of' Suva® 407C or Suva® 410A
from equipment and collection in anappropriate
external container. As defined by the Air
Conditioning and Refrigeration Institute (ARI), a
U.S. organization, recovery does not involve
processing or analytical testing. Suva® 407C or
Suva® 410A may be recovered from refrigeration
equipment using perma-nent on-site equipment or
one of the portable recovery devices now on the
market. The portable devices contain a small
compressor and an air-cooled con-denser and may be
used for vapor or liquid recovery. At the end of
the recovery cycle, the system is evacu-ated to
remove vapors. In the United States, the
Environmental Protection Agency (EPA) sets
stan-dards for recovery equipment. Before
purchasing a specific recovery unit, check with
the manufacturer to be sure that it can be used to
recover Suva® 407C or Suva® 410A.
Reclamation ¡¡Reclamation refers to
the reprocessing of used Suva®407C and Suva® 410A
to new product specifications.Quality of reclaimed
product is verified by chemical analysis. In the
United States, Suva® 407C and Suva®410A are
included in the DuPont refrigerant reclama-tion
program. Contact DuPont or one of its authorized
distributors for further
information. ¡¡Reclamation offers advantages
over on-site refrigerant recycling procedures,
because these systems cannot guarantee complete
removal of contaminants. Putting refrigerants that
do not meet new product specifica-tions back into
expensive equipment may cause damage.
Recycle ¡¡Refrigerant recycle refers
to the reduction of used refrigerant contaminants
using devices that reduce oil, water, acidity, and
particulates. Recycle is usually a field or shop
procedure with no analytical testing of
refrigerant. Before using one of these devices
with Suva® 407C or Suva® 410A, consult the
manufacturer to confirm compatibility.
Disposal ¡¡Disposal refers to the
destruction of used Suva® 407C or Suva® 410A.
Disposal may be necessary when Suva® 407C or Suva®
410A has become badly con-taminated with other
products and no longer meets the acceptance
specifications of DuPont or other reclaimers.
Licensed waste disposal firms are avail-able for
this purpose. Be sure to check the qualifica-tions
of any firm before sending them used Suva®407C or
Suva® 410A.
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